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Dutch velvet process flow
Dutch velvet is a kind of fine velvet sofa fabric, through special processing technology, so that the surface of the fabric appears short gray velvet flowers, feel soft and comfortable, with good thermal performance. The following is a Dutch velvet process as the theme, introduce the Dutch velvet process and relevant data.
The process flow of Dutch velvet
The process of Dutch velvet can be divided into material selection, pre-shrinking, weaving, ironing, cutting, trimming, finishing and other steps.
1. Material selection: The selection of Dutch cashmere requires the use of high-quality fabrics, such as high-grade wool, mohair and other best sofa fabric materials in the selection process requires soft colors, clear lines, fine wool and uniform.
2. Pre-shrinkage: the fabric is humidified and pre-shrunk in a specific state, making the density of the fabric more compact and better able to accept the processing of Dutch velvet
3. Weaving: The pre-shrunk fabric is made of Dutch wool, usually V-wedge pattern, U shape, X shape, etc. The color of Dutch velvet is usually dark gray, light gray, rice white, etc., and the height of gray velvet can be adjusted according to needs.
4. Ironing: Put the woven Dutch velvet into the ironing machine, and let the ironing press the gray velvet in the fabric to make it more rich and full.
5. Cut the flowers: cut the short flowers on the surface of the Dutch wool fabric through the cutter and scraper. The pattern of Dutch wool fabric can be designed according to the needs, and the size, shape and density of the pattern can be adjusted.
6. Trimming: Cut the wool of the Dutch wool fabric to the required length, finish the wool surface, make it more soft and comfortable, and better keep warm. 7. Finishing: Finished finishing, quality testing and other processing of Dutch wool fabric, so that it can better meet the needs of consumers
Case study
Dutch velvet process is more complex, which involves many links. The following takes a company named "Dutch cashmere" brand as an example to introduce the process flow and relevant data of its Dutch cashmere products.
Dutch cashmere is a company focusing on the production and sales of Dutch cashmere products, its Dutch cashmere products mainly include matting, curtains, bedding, scarves, etc., widely used in home, clothing and other fields.
Dutch cashmere company's Dutch cashmere process mainly includes material selection, pre-shrinking, weaving, ironing, flower cutting, trimming, finishing and other steps, the company's selection of raw materials are mainly wool, mohair and other high-end fabrics, the color of raw materials, texture, wool density and so on have strict requirements
This is the production data of Dutch velvet printing of a batch of polyester silk. There are two colors in total, with five patterns printing 1000 meters of silk for each pattern. The color formula of printing paste is as follows:
1. Beige
Color paste: Polyester yellow 5G 50g, polyester black 3G 10g, polyester red 4B 40g;
Emulsion: Water-based emulsion, 300g;
Compound: Thickener, 50g.
2. Rosy
Color paste: Polyester red AC 50g, polyester orange GG 20g, polyester black SC 10g;
Emulsion: Water-based emulsion, 150g;
Compound: Thickener, 30g.
Suede silk: Polyester silk, 40g/m2, width 160 cm
Printing screen board: Juku fiber net, mesh 70 mesh/inch, screen number 351 mesh.
After the processing of the above process, the quality of the Dutch velvet printing of this batch of polyester silk has met the requirements of customers. Among them, the selection of printing paste color and the stability of the formula are one of the important factors recognized by customers.
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